SUPPLY CHAIN SERVICES

• Industrial Electronics
• Industrial Networking
• Fiber Optics
• Data Acquisition
• Signal Conditioning & Interface
• Low Voltage Electrical Products
• Type 61 Trackless Mining Cables
• Flexible H07RN - F Cables
• Transformers
• Design of OH Transmission tower and cable layout
• Design of sub-station, protection systems, Relay testing and calibration, E-Tap load analysis and report generation
• Power transformer maintenance and repair, MV Motor maintenance, Repair of LV motors
• Maintenance of MV HPR (Rectifiers: ABB, Saftronic & Kori make)
• Repair of VSD, Switch-gear panels, Load-centers, MCC and Distribution panels

CONSULTANCY SERVICES

• PLC Programming
• SCADA Programming
• Engineering
• Software Development
• Manpower Deputation
• Project Design & Drafting
• Site Start-up & Commissioning Support
• Automation Hardware Repair
• Machine Retrofitting
• Training

PROJECTS/SOLUTIONS

• Factory Automation
• Process Automation
• Instrumentation
• industry 4.0
• industrial Networking
• Turnkey Projects
• Panel Engineering
• System Integration

OUR FOUSED INDUSTRIAL SECTORS

• Automobile Industry
• Power Generation & Distrubution
• Airport
• Food & Beverages
• Breweries
• Distilleries
• Dairy
• Mining, Metals & Minerals
• Chemical
• Pharmaceuticals
• Sugar Industry
• Cement Industry
• Textile Industry
• Steel Industry
• Packaging and Paper Industry
• Refinery
• Material handling

SPECIALISED ENGINEERING SERVICES

We provide complete solutions for Electrical & Instrumentation and Process Controls, Energy Management System, Industrial Automation, Supervisory Control & Data Acquisition Systems. We have the infrastructure capabilities and in- house competency to take-up all types of Electrical & Instrumentation & Control Panels, like - DCS, PLC, Control & Relay Panels for T&D, PCC, MCC, Drives, Soft Starters, in terms of Design, Engineering, Production Supervision and Installation. Our Expertise in -Impulse Piping, Instrument Panels, RTU Panels, Annunciator Panels, Mimic Panels, RTCC Panels - enables us to provide end-to- end solutions

• Project & System Application Engineering for SCADA/RTUs, DCS, ESD, F&G & Electrical Systems
• Overall System Design, Review and Verification
• IO database preparation from P&IDs
• Panel G.A and Wiring Drawings
• Power Distribution and Earthing Schemes
• Procurement - Technical and Commercial Evaluations
• Electrical SLDs
• Sequence Logics and Relay Logic Schemes
• Process Control Schemes
• Process Graphics Design and Configuration
• Application Software Engineering and Configuration
• Overall System Testing (Pre- FAT)
• FAT/SAT/Commissioning
• LV MCC & PCC Switchgear Panels Design and Engineering
• MV Switchgear Panels Design and Engineering
• LV & HV APFC Panels Design and Engineering
• Control & Relay Panels for Transformer Protection, Generator Protection, Line/Feeder Protection and Capacitor protection
• Synchronizing Panels Design and Engineering

ENGINEERING ACTIVITIES

• Design Review and Documentation
• Design of System Architecture for Suitable Cost Effective Control Systems
• Detailed Engineering Design with Eplan & AutoCAD
• Engineering of Physical Inputs and Outputs
• Software Development & Programming (Off- Line)
• Hardware Engineering and System Integration
• System and Software Testing
• Factory Acceptance Testing (FAT)
• Installation, Testing On-Site and Plant Start-up/ Commissioning

ERECTION & COMMISSIONING

• Control Room Installation Activities
• Site Erection & Installation Activities
• Cable Laying
• Instrumentation & Electrical Cable Glanding & Termination
• Cable Tray Laying
• Installation of Junction Boxes and Termination
• Installation and Hook-up of Field Instruments
• Calibration of Instruments
• Technical Manpower Supplies for Installation & Commissioning Activities of Electrical, Instrumentation, SCADA/RTU, PLCs, DCS,ESD, F&G Systems
• Technicians, Fitters and Labor Manpower Supplies for Installation & Commissioning Activities of Electrical, Instrumentation, SCADA/RTU, PLCs, DCS, ESD, F&G systems

FIELD ENGINEERING SOLUTIONS

• Instrument Index Hook-up Drawings
• Instrument Installation Drawings JB Layout Drawings
• Control Room Layout Cable Tray Layout Drawings
• Cable Routing Drawings JB Termination Schedule
• Cable Schedule Marshalling Cabinet Termination Schedule
• Loop Checking & Loop Drawings Engineering and Implementation
• Calibration of Process Instruments Hook-up Activities

INDUSTRY 4.0 (IIoT) SOLUTIONS

Industry 4.0 refers to a new phase in the Industrial Revolution that focuses heavily on interconnectivity, automation, machine learning, and real-time data. Industry 4.0, also sometimes referred to as IIoT or smart manufacturing, marries physical production and operations with smart digital technology, machine learning, and big data to create a more holistic and better connected ecosystem for companies that focus on manufacturing and supply chain management, While every company and organization operating today is different, they all face a common challenge—the need for connectedness and access to real-time insights across processes, partners, products, and people. time data, and the introduction of cyber-physical systems.

Industry 4.0 takes the emphasis on digital technology from recent decades to a whole new level with the help of interconnectivity through the Internet of Things (IoT), access to real- It connects physical with digital, and allows for better collaboration and access across departments, partners, vendors, product, and people. Industry 4.0 empowers business leverage instant data to boost productivity, improve processes, and drive growth to address the current Industry 4.0 (IIoT) needs of manufacturing and process Industries, we at Congo Online Solutions, have crafted tailored customised & cost-effective software packages which ensures seamless data communication between field level to control and Supervisory level to Business Intelligence platforms like ERP, SAP, MES along with customised data logging & reporting solutions, which are local / cloud based and IoT, enabled with web based / mobile app for remote monitoring and control.

Our solutions facilitate customers to gain complete control of their machine / process which in turn enables to increase overall efficiency, performance, productivity, quality, reliability.

Our software packages offer seamless integration with all major PLC platforms like Siemens, Schneider, Allen Bradley, Mitsubishi, Omron, Honeywell, ABB etc...